How to Make an Envelope Out of (Almost) Anything – The Postman&039s Knock

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

I used to think the post office would only accept business envelopes. however, it turns out that assumption was blissfully wrong. you can easily make an envelope out of almost any folding material, and the post office will deliver it! In this tutorial, I’ll show you a quick and easy technique for transforming everyday paper (or paper-like) materials into envelopes.

1. (gently) tears open a business envelope

find a business envelope the size you like and use a gentle touch to remove the glue holding it together. once you’ve disassembled the envelope, it should look like the envelope below. voila! you have created a reusable envelope template.

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

If you don’t have any envelopes laying around, you can find several printable envelope templates in the Letter Writer’s Complete Resource.

Note that you don’t have to choose an unused envelope to create your template. Used junk mail envelopes can work beautifully for this purpose!

2. find your envelope material

You can make an envelope out of just about any sheet of paper (or folding plastic or starch-soaked cloth). As long as the material is a bit larger than the envelope template you made in the previous step, it will work!

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

For this tutorial, I will make an envelope out of this chic paper sack from Panchita, a restaurant that I recently visited in Lima.

If you’re working with a paper bag, you’ll need to cut it so it can lay flat.

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How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

If I’m making an envelope out of a paper bag, I usually cut out a side and the entire bottom of the paper bag. Then, I cut the remainder of the bag in half to give me a large piece of paper like the one shown above.

3. Trace Around Your Envelope Template

Place your envelope template on top of the paper you will make an envelope out of. then use a pen or pencil to trace around the template. it’s okay if your layout isn’t absolutely perfect; As long as you have the general shape there, the envelope will look great!

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

I usually turn my paper over to trace around the envelope template. That way, when you put the envelope together, you won’t see any of the tracing lines on the outside!

4. Cut Out and Fold the Envelope

Use the lines you just drew to cut the paper.

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

then, place the “good” side of the envelope (the side you want to show on the front) face down on a flat surface. fold all of its tabs inward.

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

You can use a bone folder to get crisp, clean folds!

Next, press the side flaps down onto the bottom flap. Use a pencil to lightly trace around both of the side flaps, then let them spring back up. Apply glue inside the area that you just traced.

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How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

A glue stick or liquid glue both work well for this step. Easy does it! An excess of glue will ooze out the sides and make your envelope look sloppy when it dries.

Now, press the side flaps down into the glue.

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

Use your fingers to apply firm, even pressure to the side flaps. This will secure them to the bottom flap.

Once you’ve glued down the side flaps, you have an envelope!

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

From a cool bag to a cool envelope … this is upcycling at its finest!

5. Add an Address

If the paper you used to create your envelope doesn’t have a distracting design, you can write the address directly on the envelope. my envelope, however, is quite “busy”: the calligraphy can get lost in the chaos of the design. if they are on the same boat, try writing the address on a piece of white paper.

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

I used Amy Style calligraphy and Sans Serif lettering to write this address. (The second line has been covered to maintain privacy.)

Next, cut out what you wrote. You can cut along the contours of the letters or cut out the address in strips (or a mix of both, as I did here)!

How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

I like to follow the contours of calligraphy when I cut. For block letters, I favor cutting in long strips.

Once you’ve cut out the address, securely glue it onto your envelope.

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How to Make an Envelope Out of (Almost) Anything | The Postman's Knock

Pay special attention to gluing the edges of your calligraphy/letter cutouts! A postal machine can easily rip off a strip of paper if it has a loose edge to catch on.

If you want to add a little bit of extra pizazz to the envelope (like the henna motif below), you can! Then, put on stamps and send.

Lindsey's Signature | The Postman's Knock

As long as your handmade envelope weighs under one ounce*, it won’t require any additional postage. (*If you’re located in the US.)

I hope that you enjoyed this tutorial, and that it inspires you to make an envelope out of the next cool piece of paper that catches your eye! Don’t be afraid to experiment: I’ve made envelopes out of everything from magazines to grocery sacks to vintage wallpaper. They always turn out really cool and unique! I also have mail art envelope templates available on the TPK site; you just print, fold, and glue them as shown in this tutorial. You can find those here! In the meantime, if you have any questions about this tutorial, don’t hesitate to ask. I’m always happy to help!

thanks for reading tpk, and have a great weekend!

warmly,

How to Make an Envelope Out of (Almost) Anything - The Postman's Knock

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